GX Series Connector Cable Assembly

GX series connector cables have excellent durability and adaptability and are widely used in many fields. In the aerospace field, they are used to connect the aircraft's avionics system, engine monitoring equipment, etc. to ensure stable data and power transmission during flight; in the automotive industry, they can be used to connect vehicle sensors and control systems to ensure the normal operation of the vehicle; in the field of industrial machinery, they can meet the power and signal transmission needs between devices. In addition, it can also be found in fields such as consumer electronics that have certain requirements for connection reliability.

GX series connector cables of different specifications can withstand different voltages and currents, and are suitable for different environments. When choosing, you need to consider the actual requirements of the place where it is used, such as the voltage and current during operation, the ambient temperature and humidity, and whether there is vibration. Only by comprehensively selecting the appropriate ones can the system run safely and stably.

Common models include GX12, GX16, GX20, etc. The number of pinholes includes 2P, 3P, 4P, 5P, 6P, 8P, and 9P. There are also male and female heads, which can meet various connection needs.

1. Product Overview: GX Series Connectors

The GX Series, including the GX16 Aviation Connector, is renowned for its robust design and adaptability. These connectors feature a circular interface with pin configurations ranging from 2 to 8 pins, supporting voltages up to 250V, and currents up to 15A, depending on the model 39. Key attributes include:

• IP67/IP68 Waterproof Ratings: Ideal for harsh environments, ensuring resistance to dust, moisture, and submersion56.
• Material Excellence: Zinc alloy shells, brass contacts, and PBT (Polybutylene Terephthalate) insulation ensure longevity and reliable conductivity 38100.
• Customization Options: Tailored cable lengths, wire gauges, and branding (e.g., logo imprinting) are available to meet specific project needs58.

2. Materials and Construction

The GX connector shell is made of zinc alloy or nickel plating, the insulation material at high temperature is phenolic plastic or black bakelite, the contacts are tin-plated, silver, or gold-plated, the cable sheath is PVC or PUR, and the insulation material is PBT. Each part has a corresponding excellent performance.

3. Manufacturing Process

When the GX series connectors are produced, the zinc alloy shell is die-cast and CNC machined, the surface is electroplated to reduce oxidation and increase conductivity, and the insulator is injected with PBT or phenolic plastic. After the components are assembled, they will also undergo rigorous testing. The entire process focuses on precision design and quality control.

4. Applications Across Industries

Aviation and Aerospace

GX16 connectors are widely used in avionics because of their vibration resistance and IP67-rated waterproofing. They ensure reliability in cockpit systems and ground support equipment.

Automotive and Audio Systems

These connectors facilitate secure connections in automotive applications, such as LED lighting, sensors, and infotainment systems. The 4-pin GX12 variant is popular in audio equipment for its noise-free signal transmission.

Industrial Automation

GX connectors integrate seamlessly into robotics, CNC machines, and PLCs, where high-current handling and dustproofing are critical.